Code Alarm CA-535 Manual de usuario

535 User’s Manual Chapter 1 3IntroductionNote 1: Capability for position proportioning output is specifed by ordering 535-11xxAxxx00, 535-33xxAxxx00,

535 User's Manual Chapter 7 93Applicationsfor process noise. Attempting to do this will result in degraded controllerperformance. The Noise Band

94 Chapter 7 535 User's ManualApplicationsaround the setpoint. If the Response Time is set too long, response to anoff-setpoint condition will b

535 User's Manual Chapter 7 95ApplicationsWhen the target setpoint is being shown, RAMPING will not appear. Pressingthe DISPLAY key will scroll

96 Chapter 7 535 User's ManualApplicationsFigure 7.1715-point Linearization Curve5th1st10th15th1st5th10th15thPV VALUE in engineering units INPUT

535 User's Manual Chapter 7 97Applicationsinterpolated using a straight line relationship between the points. The onlylimitation is that the res

98 Chapter 7 535 User's ManualApplicationsNOTE: PV GAIN is only available ifusing a linear voltage or current input.5. SP SELECT locks out the S

535 User's Manual Chapter 7 99Applicationsof the range to arrive at the adjusted process variable value.For example, if the process variable ran

100 Chapter 7 535 User's ManualApplicationsFigure 7.19Heat Exchanger Control Loop forSteam SupplyrawmaterialsMIXERtemperature sensorsteamHEAT EX

535 User's Manual Chapter 7 101ApplicationsWhy? In this example, with PID control, the average temperature of the liquidin the heat exchanger is

102 Chapter 7 535 User's ManualApplications• Configure Unit 2 for the optional Remote Setpoint (see Chapter 4).Software Configuration1. For Unit

Introduction4 Chapter 1 535 User’s Manual

535 User's Manual Chapter 7 103ApplicationsV. RATIO CONTROLRatio Control is employed in mixing applications that require the materials tobe mixe

104 Chapter 7 535 User's ManualApplicationsa. Go to the PV INPUT menu.b. Set the HI. RANGE and LOW RANGE parameters.c. Go to the REM. SETPT. men

535 User's Manual Appendix 1 A-1Menu FlowchartsAPPENDIX 1MENU FLOWCHARTSSEC. CODE SP ADJUST AUTO./MAN. SP SELECT ALARM ACK. TUNINGSET UPCONFIG.PV

Menu FlowchartsA-2 Appendix 1 535 User's ManualUp to 8 times, depending on NO. OF PIDTUNINGADAPTIVECYCLE TM.:1MAN. RST.:1 DEADBAND:1PID OFST.:1R

535 User's Manual Appendix 2 A-3Parts ListAPPENDIX 2PARTS LISTBEZELGASKETCONTROLLER BODYshown with mountingcollar in placeMOUNTINGCOLLARCIRCUIT B

Parts ListA-4 Appendix 2 535 User's Manual

535 User's Manual Appendix 3 A-5TroubleshootingAPPENDIX 3TROUBLESHOOTINGDefective power sourceImproper wiringBlown in-line fuseUnit not inserted

TroubleshootingA-6 Appendix 3 535 User's ManualEntering the Set Up mode and changing a parameterwill clear the message. If due to something othe

535 User's Manual Appendix 4 A-7CalibrationAPPENDIX 4CALIBRATION• To maintain optimum performance, once a year calibrate the analog input, theco

CalibrationA-8 Appendix 4 535 User's ManualPreparation for all Input CalibrationsEquipment for analog input calibration:• Precision 5-1/2 or 6-1

Operation535 User's Manual Chapter 2, Controller Operation 5CHAPTER 2BASIC INTERFACEDISPLAYSThe display strategy of the 535 Process Controller is

535 User's Manual Appendix 4 A-9Calibration9. Press MENU key.The 2nd display should show CAL. 120mV. The 3rd display should show a valueclose to

CalibrationA-10 Appendix 4 535 User's Manual6. Remove both input jumper connectors from the pins in the 2nd position. Placeone of the jumpers on

535 User's Manual Appendix 4 A-11Calibration3. On the Microcontroller Circuit Board locate jumper locations marked PV1 and2nd near the edge conn

CalibrationA-12 Appendix 4 535 User's ManualHARDWARE SCANUse this read-only feature to identify the output hardware and installed options ofthe

535 User's Manual Appendix 5 A-13SpecificationsAPPENDIX 5SPECIFICATIONSACCURACY TYPICAL MAXIMUMLINEAR (Voltage) ± 0.025% of full scale ± 0.100%

SpecificationsA-14 Appendix 5 535 User's ManualRTDs RANGE °F RANGE °C100 Pt. (DIN) –328 to 1562 –200 to 850–328.0 to 545.0 –200.0 to 285.0100 Pt

535 User's Manual Appendix 5 A-15SpecificationsDIMENSIONSMeets 1/4 DIN designation as specified in DIN standard number43 700.See diagram for det

SpecificationsA-16 Appendix 5 535 User's Manual

535 User's Manual Appendix 6 A-17GlossaryAPPENDIX 6GLOSSARYadaptive control: Control in whichautomatic means are used tochange the type or influ

GlossaryA-18 Appendix 6 535 User's Manualcontrol action, proportional plusintegral (PI): A control algorithmthat provides proportional controlwi

Operation6 Chapter 2, Controller Operation 535 User's ManualKEYSFAST: Has no independent function. Press to modify the function of anotherkey (s

535 User's Manual Appendix 6 A-19GlossaryFM: Factory Mutual ResearchCorporation; an organizationwhich sets safety standards.gain: The ratio of t

GlossaryA-20 Appendix 6 535 User's Manualmodules are either binary (on/off)such as a relay, or analog(continuously variable) for currentloop con

535 User's Manual Appendix 6 A-21Glossarysetpoint, deviation from: Thedifference of the number of unitsbetween the current process variableand t

GlossaryA-22 Appendix 6 535 User's Manual

535 User's Manual Appendix 7 A-23Isolation Block DiagramAPPENDIX 7ISOLATION BLOCK DIAGRAMPowerSupplyLineLNGEEIsolated output groundEarth referenc

Isolation Block DiagramA-24 Appendix 7 535 User's Manual

To return equipment to Moore Industries for repair, follow these four steps:1. Call Moore Industries and request a Returned Material Authorization (R

InstallationInstallation Guide 500 Series 1500 SERIESProcess ControllersHardware Installationand ModificationManualfor Electronic ProductsSeries 531,

2 500 Series Installation GuideInstallationINTRODUCTIONThis technical brochure provides hardware installation and modification instructions for our co

InstallationInstallation Guide 500 Series 3one of the larger two boards from the OptionBoard (Photo 4). Be careful not to bend theconnector pins. Sepa

Operation535 User's Manual Chapter 2, Controller Operation 7BASIC OPERATING PROCEDURESUse the following as a quick guide to key operating functio

4 500 Series Installation GuideInstallationFigure 2Microntroller Board,Option Board, andPower Supply BoardNOTE:If you replace the EPROM chip, youmust

InstallationInstallation Guide 500 Series 5Note: When adding Option board for 5digital inputs, associated screw terminal inthe rear terminal block mus

Declaration of Conformity EMC Directive 89/336/EEC Manufacturer

Declaration of Conformity EMC Directive 89/336/EEC Manufacturer

To return equipment to Moore Industries for repair, follow these four steps:1. Call Moore Industries and request a Returned Material Authorization (R

Operation8 Chapter 2, Controller Operation 535 User's Manual535MANUAL DISPLAY SET PT▲▼ACK MENU FASTOUT1 ALM1 BEFOREAFTER535MANUAL DISPL

Operation535 User's Manual Chapter 2, Controller Operation 9Limit SequenceAn alarm can be configured to be both latching and non-acknowledgeable.

Operation10 Chapter 2, Controller Operation 535 User's Manual

Install / Wire 535 User's Manual Chapter 3 11CHAPTER 3INSTALLATIONMOUNTING THE CONTROLLERThe 535 front face is NEMA 4X rated (waterproof). To ob

Install / Wire12 Chapter 3 535 User's ManualFigure 3.3All 535 Terminal AssignmentsActual 535 device only has top andbottom numbers of each colum

535 User's Manual Table of Contents iTable of ContentsTable of ContentsPAGECHAPTER 1INTRODUCTION ...

Install / Wire 535 User's Manual Chapter 3 13Figure 3.4AC Power Input TerminalsFigure 3.5Process Variable TerminalsAC Power InputTerminals 1 and

Install / Wire14 Chapter 3 535 User's ManualNOTE:Typically, in the U.S., negative leadsare red.–+THERMOCOUPLE INPUT3031322-WIRE RTDRTDJumper wir

Install / Wire 535 User's Manual Chapter 3 15– Transmitter +– External + Power Supply MILLIAMP INPUT2-wire transmitter with separa

Install / Wire16 Chapter 3 535 User's ManualDigital Input(s)Digital inputs can be activated in three ways: a switch (signal type), closure ofa r

Install / Wire 535 User's Manual Chapter 3 17OUTPUT MODULESThe 535 output modules are used for control, alarms and retransmission. Thefour output

Install / Wire18 Chapter 3 535 User's ManualPOSITION PROPORTIONINGOUTPUT1112310Slidewire Wiper0–1050 OhmCWCCWElectric Motor ActuatorCWWinding654

Install / Wire 535 User's Manual Chapter 3 19• Mechanical relay or solid state relay modules must be installed inoutput sockets 1 and 2.• When us

Install / Wire20 Chapter 3 535 User's ManualT/C INPUTFAST ACTING FUSELOADPOWERL1L2MERCURYRELAYFOR CONTROLFASTACTINGFUSEL1L2353 LIMIT CONTROLLERT

Hardware Set Up535 User's Manual Chapter 4 21CHAPTER 4HARDWARE SET UPHardware configuration determines the available outputs as well as the type

22 Chapter 4 535 User's ManualHardware Set UpThe Remote SetpointFigure 4.2 shows the location of the remote setpoint jumper. The factory de-fault

ii Table of Contents 535 User's ManualTable of ContentsCHAPTER 5CONTROLLER SET UP (cont’d)Text Formatting in This Manual...

Hardware Set Up535 User's Manual Chapter 4 23ACCESSING AND CHANGING JUMPERSFollow these instructions to change jumpers for the Process Variable,

24 Chapter 4 535 User's ManualHardware Set Up5. Remove Retention PlateADDING AND CHANGING OUTPUT MODULESThe 535 has provisions for four output mo

Hardware Set Up535 User's Manual Chapter 4 256. To change module 4:Output Module 4 (on the Option board) is also held in place by a tie wrap.Snip

26 Chapter 4 535 User's ManualHardware Set UpFigure 4.4Install Communications Moduleonto Microcontroller BoardInsert module onto connectorsFront

535 User's Manual Chapter 5 27Controller Set UpFigure 5.1Menu Flowchart for Set UpCONFIG.MENUpress:press:(D)INDICATORMENU/FASTpress:press MENU/F

28 Chapter 5 535 User's ManualController Set UpPARAMETERSWithin each menu are parameters for particular control functions. Select val-ues for ea

535 User's Manual Chapter 5 29Controller Set UpCONFIGURATION AND OPERATIONFigure 5.3 shows the relationships among the different modes of the 53

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 31Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Table of Contents iiiTable of ContentsCHAPTER 7APPLICATIONS (cont’d)Self Tune with Control Valves ...

535 User's Manual Chapter 5 33Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 35Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 37Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 39Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 41Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

iv Table of Contents 535 User's ManualTable of ContentsList of FiguresFIGURE DESCRIPTION PAGEFigure 2.1 ... Operator Interface ...

535 User's Manual Chapter 5 43Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 45Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 47Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 49Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Chapter 5 51Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST MENUDISPLAY+MENU MENU▲

535 User's Manual Table of Contents vTable of ContentsFIGURE DESCRIPTION PAGEFigure 7.14 ... Noise Band Values for Temperature Inputs ...

535 User's Manual Chapter 5 53Controller Set UpAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Ope

54 Chapter 5 535 User's ManualController Set UpPARAMETER VALUE CHARTSThis section of value charts is provided for logging in the actual paramete

535 User's Manual Chapter 5 55Controller Set UpPV1 INPUTParameter Description Value1 PV1 TYPE PV1 sensor or range to be used2 DEG. F/C/K PV1 tem

56 Chapter 5 535 User's ManualController Set UpALARMSParameter Description Value1 ALM. TYPE:1 Type of alarm for alarm 12 ALM. SRC.:1 Source of v

535 User's Manual Chapter 5 57Controller Set UpCUST. LINR.Parameter Description Value1 1st INPUT Input signal for the 1st point (of the 15 point

58 Chapter 5 535 User's ManualController Set UpCONTROLParameter Description Value1 ALGORITHM Control algorithm used2 D. SOURCE Variable used to

535 User's Manual Chapter 5 59Controller Set UpALARMSParameter Description Value1 ALM. TYPE:1 Type of alarm for alarm 12 ALM. SRC.:1 Source of v

60 Chapter 5 535 User's ManualController Set UpREM. SETPT.Parameter Description Values1 TYPE V/mA Input signal to be used for remote setpoint2 R

535 User's Manual Chapter 5 61Controller Set UpSELF TUNEParameter Description Value1 TYPE Type of self tuning algorithm that is available2 PRETU

62 Chapter 5 535 User's ManualController Set UpSECURITYParameter Description Values1 SEC. CODE Security code for temporarily unlocking the instr

vi Table of Contents 535 User's ManualTable of Contents

535 User's Manual Chapter 6 63TuningAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST

Tuning64 Chapter 6 535 User's ManualAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST

535 User's Manual Chapter 6 65TuningAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST

Tuning66 Chapter 6 535 User's ManualAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST

535 User's Manual Chapter 6 67TuningAccess Set Up Return to Operation Next menu Next parameter Next value Access Tuning Return to Operation+FAST

Tuning68 Chapter 6 535 User's ManualTUNINGParameter Definition Values1. ADAPTIVE Activates the self tune algorithm.2. PRETUNE Activates the pretu

535 User's Manual Chapter 6 69Tuning30. TRIP:3 Defines the value that triggers a change to the 3rd PID set.31. PROP. BND.:4 Defines the proporti

Tuning70 Chapter 6 535 User's ManualIf Pretune and Adaptive Tune do not generate optimal PID values for control, check the following menu entries

535 User's Manual Chapter 7 71ApplicationsNOTE: Controller capabilities dependupon the specified hardware option.CHAPTER 7APPLICATIONSThe 535 co

72 Chapter 7 535 User's ManualApplicationsNOTE: Specifying a variable otherthan the setpoint (SP) to HIGHALARM and LOW ALARM allows forgreater f

535 User’s Manual Chapter 1 1IntroductionThank you for selecting the 535Process Controller — the mostsophisticated instrument in its class.It will pro

535 User's Manual Chapter 7 73Applications• MANUALAlarm occurs when the controller is put into manual mode of opera-tion. This may be useful for

74 Chapter 7 535 User's ManualApplicationsACK.:1 and ACK.:2For any enabled alarm, enables or disables operator use of the ACKkey to acknowledge

535 User's Manual Chapter 7 75ApplicationsTIMEICON OFFNO ALARM IN ALARMCONDITIONMAYACKNOWLEDGERELAYENERGIZEDRELAYDE-ENERGIZEDICON ONRELAYDE-ENER

76 Chapter 7 535 User's ManualApplicationsC. DUPLEX CONTROLThe Duplex control algorithm enables two discrete control outputs for the controlloop

535 User's Manual Chapter 7 77Applicationshorizontal axis. Draw a vertical line at that point. At the intersection of this verticalline and the

78 Chapter 7 535 User's ManualApplicationsPID OUTPUTPARAMETER SETTINGSACTION:1 = REVERSEACTION:2 = DIRECTPID OFST.:1 = + VALUEPID OFST.:2 =

535 User's Manual Chapter 7 79ApplicationsDuplex with overlapping outputs and output limitsA reverse acting output 1 and a direct acting output

80 Chapter 7 535 User's ManualApplicationsFigure 7.8Duplex with One ON/OFF OutputPID OUTPUT100%PARAMETER SETTINGSACTION:1 = REVERSE ACTION:2 = D

535 User's Manual Chapter 7 81ApplicationsD. SLIDEWIRE POSITION PROPORTIONING CONTROLSlidewire position proportioning utilizes a slidewire feedb

82 Chapter 7 535 User's ManualApplicationsNOTE: Adaptive tuning is not availablewith velocity position proportioningcontrol.e. If the valve osci

Introduction2 Chapter 1 535 User’s Manual535 MODESThere are three operating modes for the 535 controller:OPERATION, the default mode of the controlle

535 User's Manual Chapter 7 83ApplicationsF. STAGED OUTPUTSWith staged outputs, one analog output can vary its signal (e.g., 4-20 mA) overa por

84 Chapter 7 535 User's ManualApplicationsFigure 7.11Combinations of Closed DigitalInputs for Each Setpoint (based onBCD logic)X=closed contact0

535 User's Manual Chapter 7 85Applicationsother digital inputs.• MANUALClosing input trips the controller to manual. Opening input revertscontro

86 Chapter 7 535 User's ManualApplicationsvances through the menus.• COMM. ONLYMakes input status readable through communications (but has noeff

535 User's Manual Chapter 7 87ApplicationsBasic Operating ProceduresAfter configuring the hardware and software, select the remote input by:• pr

88 Chapter 7 535 User's ManualApplicationsBasic Operating ProceduresA PID set can be selected in one of four ways.• For NO. OF PID = PV NUMBER,

535 User's Manual Chapter 7 89ApplicationsM. SELF TUNE—POWERTUNE®The Self Tune function of the 535 consists of two distinct components, Pretunea

90 Chapter 7 535 User's ManualApplications5. Set the value for OUT STEP. This parameter defines the size of bump to beused. The resulting distur

535 User's Manual Chapter 7 91Applications7. The next parameter, TIMEOUT, defines the maximum time in minutes withinwhich pretune must complete

92 Chapter 7 535 User's ManualApplications3. Set the PRETUNE parameter to TYPE 2 or TYPE 3.4. DO NOT Enter values for NOISE BND and RESP TIME. T